Service and Repair - Instrumentation Equipment, monitoring & Control Systems

We able to undertake component level diagnostics and repairs to electronic instrumentation and control systems. Having a formal design background, we are often able to repair “obsolete” or “unfixable” devices or instruments, and where required can even design and supply custom made replacement mechanical parts, replacement boards or modules in place of obsolete boards or modules – saving companies the massive expense of replacing an entire machine or updating a production line.

A few examples of the quality and type of work undertaken is detailed below.

Please contact us if you have any special requirements. All work performed within this context will be supplied with documentation outlining work undertaken. 

Magnograph Repairs

We have undertaken Magnograph repairs for a number of Australian based clients. All work undertaken is in accordance with the original Canadian designer and manufacturer. 

All work undertaken will be presented with images of each task, and where applicable documentation for work quality assurance. 

A Magnograph system undergoing repair and service at the JCR Tech electronics lab, showing equipment used. In Burleigh Heads Queensland Australia

Magnograph Damaged Bulkhead Socket Replacement

This damage is common – the bulkhead socket tends to get accidentally sheered / damaged during use. This is a skilled job to undertake that requires extreme care and attention to detail. The wires are internal, short (no slack) and potted inside silicon rubber. If the old bulkhead socket (or wires) are pulled, there is an extremely high risk of internal internal damage, not accessible without a complete rebuild. Instead the wires have to be carefully spliced and clad in heat-shrink. 

Although hard to see in the images below, the splice joins are deep inside a small 20mm diameter hole, and only accessible when the silicon potting is carefully removed locally. 

This is undertaken using a set of custom tools we have developed in-house. Following this repair, all is clad in conformal coating prior to re application of neutral cure silicon. All wire types, colours and conventions are maintained in strict accordance with the original manufacture’s convention.

Damaged Magnograph bulkhead connector, to be repaired. The before image.
Magnograph bulkhead connector, repair stage 2
Magnograph bulkhead connector, repair stage 2
Magnograph bulkhead connector, repaired, ready for re-assembly and validation

Following this repair, the full functionality is tested in accordance with the manufacture’s strict requirements.

Magnograph Equipment Lead Refurbishment & Fabrication

We are able to either refurbish or fabricate replacement Magnograph equipment cables (Mag I and Mag II). The images below illustrate the standard of work and the attention to detail. This will provide the highest reliability, and longest possible service life.

Close-up showing high quality work and attention to detail when fabricating or refurbishing Magnograph equipment leads
Close-up showing high quality work and attention to detail when fabricating or refurbishing Magnograph equipment leads
Brand new Magnograph equipment leads, fabricated by JCR Tech